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The Funbuggies Freestyle is designed for off-roading, with the
Mini engine at the back it gets good traction and with large diameter wheels, it
has go anywhere capabilities in spades. However mine will only visit the rough
stuff by accident as its intended purpose is autotesting. With that in mind the
chassis arrived without the roofbars - not only reduces weight but also lowers
the centre of gravity - and is being subject to a number of modifications to
make it more suitable. Mini Register member Duncan Wild's Freestyle is proving
very competitive, challenging for outright honours in national championship
events, and a number of the modifications I am making have been inspired by his
car.
At present the car is undergoing a "dirty build" with the
mechanicals from the lightweight saloon exactly as they were removed. When all
the components have been located and the necessary brackets welded in place,
they will all be removed again, reconditioned and then refitted to the
re-painted chassis. But first, to make life easier in the garage, a pair or
trolleys were fabricated, one that will support the engine and box in the
sub-frame, the other that will support the front of the chassis, with the
subframe bolted in the back of the chassis, the two trollies make it easy to
work on the chassis and move it about as required.
The first area is the suspension; the standard car has a clever
rocker arm arrangement for the front suspension that uses Mini rear shock
absorbers with a set of coil springs, while the rear uses the standard cones
with Mini front shock absorbers. In order to be able to adjust the ride height
and run the car lower than normal, the standard shocks and springs are being
replaced by adjustable GAZ coil-over units, these are being supplemented by
adjustable lower arms and tie rods.
Next up is the brakes, with all the weight at the rear, a pedalbox
with a balance bar is being fabricated to enable adjustment to the front to rear
pressures.

A plywood mock-up was made first to trial the fit and position of
the pedals and then the dimensions transferred to some 6mm aluminium.

The output from the master cylinder for the rear brakes will be
routed via a Tee piece to the input of two more master cylinders; one for each
rear wheel. A pair of fiddle brake levers will then operate these cylinders,
allowing individual rear wheels to be locked to assist with tight turns.
As with the pedal box, scrap timber was used to mock up some
brackets for the seat. In autotesting, with forward and rearward spin turns, the
G forces can be quite high and being securely held in the seat is important to
enable maximum control. A kart seat is being used, these are normally attached
directly to the kart frame and need to be braced to replace the support, more
6mm aluminium sheet was bent to shape

And with the height and position of the seat worked out with the
aid of the timber brackets, a pair of cross members were welded into the chassis
and a pair of brackets fabricated to take the seat runners.

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